Jiangnan Chemical Co., Ltd. Used KMPHM Online Monitoring System To Improve Production Efficiency!
With the advent of Industry 4.0, online monitoring technology for chemical equipment is experiencing a revolutionary breakthrough. Traditional inspection and periodic maintenance is no longer sufficient to meet the stringent safety, reliability, and economic requirements of modern chemical production. Meanwhile, IoT-based intelligent monitoring system is reshaping the industry's operation and maintenance paradigm. Jiangnan Chemical Co., Ltd. has officially partnered with KMinstrument to purchase 30 wireless intelligent sensors with triaxial vibration, temperature monitoring, and waveform analysis capabilities. All sensors are equipped with built-in 4G gateways and will be used in production process optimization and real-time safety monitoring system.
This batch of sensors adopts multi-protocol compatible design, allowing seamless integration with existing industrial machine. Its built-in supercapacitor backup power ensures continuous alarm functionality even during power outages, effectively addressing the points of strong electromagnetic interference and complex wiring in the chemical industry. By deploying KM intelligent sensors, Jiangnan Chemical will establish a three-dimensional sensing network: triaxial vibration monitoring for equipment malfunctions, temperature sensors for overheating warnings, and waveform analysis modules for diagnosing potential mechanical faults. Data is uploaded in real-time to the "Industrial Internet + Safe Production" platform, enabling a shift from reactive response to proactive prevention. After the project is put into operation, key processes are expected to achieve "zero on-duty" operation, and the product yield rate can be increased by more than 15%.
Jiangnan Chemical stated that they will continue to explore the deep application of intelligent operation and maintenance technologies in scenarios such as energy management and emergency response, promoting the upgrading of traditional chemical engineering towards intelligence and green practices.
