KMbalancerII+ Multifunctional Vibration Analyzer And Dynamic Balancer Helps Plants Reduce Energy Losses
Among the key links to ensure the stability of mechanical equipment operation, accurate dynamic balancing detection of grinding wheel machine tools and CNC lathes is undoubtedly a crucial process. This is not only a reflection of technical precision, but also a solemn commitment to safe production. At the same time, vibration detection of core power equipment such as bearings and air compressors is another solid barrier to build a safety line of defense!
A customer in Shandong has the need for dynamic balancing and vibration detection. KM engineers brought KMbalancerII+ multi-function vibration analyzer and dynamic balancer to the customer site. KM engineers first performed dynamic balancing tests on the grinding wheel machine. The vibration sensor was placed at the root of the bearing. The speed was measured at 991RPM and the vibration value was 0.085 microns. The dynamic balance was very good. The second measurement value was similar to the first. Then the air compressor, motor bearings, etc. were tested for vibration. The vibration values were all below 2mm/s. Finally, the rotors of various CNC lathes were tested for dynamic balancing. Only one eccentric rotor had a high value. The vibration value was about 3.5 microns at 1000RPM, and about 7.8 microns at 1500RPM. Later, due to the lack of conditions to add heavier weights or counterweights on site, no dynamic balancing was performed. Then the eccentric rotor was disassembled and the bearings were measured. The measured value was below 0.5 microns. Finally, the eccentric rotor was installed for measurement. The speed was 1500RPM and the vibration value was about 3.6 microns. Analysis showed that the imbalance may be caused by poor installation. It is recommended that customers reinstall.
Through advanced dynamic balancing technology, we can meticulously identify and correct the tiny imbalances between the grinding wheel and the rotating parts of the lathe during high-speed operation, effectively reducing wear, noise and increased energy consumption caused by vibration, and ensuring a double leap in processing accuracy and efficiency. The advancement of this series of testing work ensures the smooth and efficient operation of the equipment, and demonstrates the company's unremitting pursuit of refined management and continuous improvement. Under the dual escort of dynamic balancing and vibration testing, the production process is smoother and the product quality is steadily improved, laying a solid foundation for the long-term development of the company.
To learn more about the dynamic balance instrument, please click:https://www.km-vibrationanalyzers.com/
