Improve Machine Efficiency | The KMbalancerII+ Multifunctional Vibration Analysis And On-site Balancing Instrument Has Become A Key Enabler For The Machine Tool Manufacturing Industry

      Dynamic balance test is an indispensable and critical process before ensuring the smooth delivery of lathe flywheel products. This step not only concerns the stability of product performance, but also directly affects the accuracy and efficiency of subsequent machining. As one of the core components of the lathe, the smoothness of the flywheel when rotating is crucial.

      An automation equipment company in Suzhou has the demand for dynamic balance inspection before products leave the factory, and after comparing several service companies, it chose KM for dynamic balance inspection service. KM engineers use the KMbalancerII+ multifunctional vibration analyzer and on-site dynamic balancer to contact the vibration sensors on the measured parts when the flywheel of the lathe is in operation, and the sensors will accurately capture vibration signals generated by the flywheel in the rotating process and display the amount of unevenness and its location through the data analysis software. The sensor will accurately capture the vibration signals generated by the flywheel during the rotation process, and through the data analysis software, display the amount of unevenness of the flywheel and its position.

      Based on the test results, engineers will add or remove counterweight blocks at the appropriate locations on the flywheel to achieve optimal balance. The final dynamic balancing value dropped to 0.03mm/s, from an initial vibration of only 0.06mm/s, with 0.27g of weight added after the demonstration to 0.03mm/s. The manufacturer was satisfied with the vibration results. After completing the dynamic balancing test, each flywheel is carefully labeled and recorded, including its balancing status, test date and operator information for traceability and quality control. Immediately after that, these flywheels, which have been strictly screened and debugged, will be packed into the warehouse, ready to be shipped to customers, providing strong and stable power support for all kinds of lathes.

      The dynamic balance test of lathe flywheel before leaving the factory is not only the guarantee of product quality, but also the performance of being responsible for every user. Through this series of rigorous and meticulous processes, KM is committed to providing customers with the highest quality and most reliable machine tool parts, and promoting the continuous development and progress of the entire machining industry.

      To learn more about on-site dynamic balancing instruments, please click:https://www.km-vibrationanalyzers.com/products