KMV1 Acoustic Camera Helps To Solve Pneumatic Device Leakage And Noise Problems!
With the continuous improvement of industrial automation, pneumatic devices are increasingly used in production lines. However, gas leakage is always a hidden danger that plagues the stable operation of maachine. This not only causes energy waste, but may also cause abnormal system pressure, leading to machine shutdown or safety accidents.
When a pneumatic device leaks, the first thing to do is to determine the location of the leak source. Common leaks include aging of the seal ring, loose air pipe joints, worn valves, or scratches on the inner wall of the cylinder. Minor leaks are often difficult to detect, but long-term accumulation will cause the air pressure to drop, affecting the response speed and output force of the actuator. At this time, an ultrasonic leak detector or soapy water smearing method can be used to quickly locate the leak point. Especially for high-frequency gas leaks, ultrasonic detection is more accurate and efficient.
KMV1 acoustic camera accurately locates the source of noise and leakage. It uses a high-sensitivity microphone array and AI algorithm to visualize the sound field distribution in real time and quickly identify abnormal machine noise and gas leakage points. In a noise control project for a certain automobile manufacturing plant undertaken by Kemei Acoustics, the device completed the leakage scan of the compressor pipeline network of the entire plant in just 2 hours, and the efficiency was increased by 80% compared with traditional detection methods. Its non-contact detection characteristics are particularly suitable for high-risk environments, such as explosion-proof areas in the chemical, electric power and other industries. The KMV1 acoustic camera saves energy and increases efficiency. Through leak detection, it helps customers reduce energy consumption losses in compressed air systems, and is expected to save more than one million yuan in costs annually. Kemei Acoustics users said: "The introduction of KMV1 fills their technical gap in the field of high-frequency acoustic imaging, and in the future they will work with KM to develop more customized application scenarios." This cooperation has also expanded the market space for acoustic instruments in the field of environmental protection engineering for KM.
