KMbalancer II+ Multi-function Vibration Analyzer And On-site Balancer Helps Customers Extend The Service Life Of Factory Machine!
One customer said most of the on-site machines in their factory has abnormal alignment, which makes it impossible to effectively improve the dynamic balance. Vibration analyzer and dynamic balancer is needed to perform vibration analysis and dynamic balancing calibration. KMbalancer II+ vibration analyzer& balancer can capture the most subtle vibration changes when the machine is running. By analyzing the vibration spectrum, it can accurately determine whether there are problems such as imbalance, looseness or wear inside the machine. Data shows that the vibration abnormality of most machine is caused by poor alignment, that is, the coaxiality deviation between the shaft and the bearing seat, coupling and other components is too large. This deviation directly affects the dynamic balance state, resulting in high vibration values.
After identifying the root cause of the problem, the technicians immediately started the dynamic balancing correction work. They used a dynamic balancing instrument to dynamically measure the rotating parts without stopping the equipment, and accurately calculated the position and weight of the counterweights to be added. This process not only requires rigorous mathematical calculations, but also relies on the technicians' rich experience and keen intuition. After careful adjustments, the vibration values of some equipment have been significantly reduced, the operation has become more stable, and the noise has also been reduced.
The technicians further optimized and adjusted the machine structure based on the vibration analysis results, such as improving the bearing installation accuracy, reinforcing the connection parts, etc., which fundamentally improved the stability and reliability of the machine. After the implementation of this series of measures, the overall performance of the on-site machine has been significantly improved, which not only extended the service life of the machine, but also effectively reduced the maintenance cost, laying a solid foundation for the efficient operation of the enterprise.
