KMPHM Prognostics And Health Management System Helped Tianjin Wanyite Medical Supplies Co., Ltd. Solve Abnormal Vibration Problems!

When rotating machinery experiences abnormal vibrations, the impact often extends far beyond the physical damage to the equipment itself, potentially triggering a chain reaction that threatens the stability of the entire production system. Abnormal vibration typically stem from issues such as rotor imbalance, bearing wear, or misalignment. If not intervened in time, it will at least reduce the efficiency of the equipment and at worst cause catastrophic failures.

Taking the power plant's steam turbine as an example, if the high-speed rotating rotor experiences uneven mass distribution due to blade fouling, the vibration amplitude will gradually increase. Initially, this may only manifest as slight noise, but continuous operation will accelerate bearing fatigue and may even cause friction between the rotor and stator components, leading to irreversible mechanical damage. In more severe cases, resonance phenomena can cause shaft breakage, forcing an emergency shutdown of the unit and resulting in significant economic losses.

KM engineer deployed wireless vibration and temperature integrated sensors and wireless gateways. KMPHM equipment system captures these vibration signals in real time to identify potential problems in advance, reducing downtime losses and mitigating safety risks. From on-site surveys, solution design, installation and commissioning, to personnel training, data interpretation, and fault diagnosis, 24/7 technical team provides full support to ensure stable system operation. The online vibration monitoring system replaces "experience-based judgment" with data, and eliminates "fault blind spots" with intelligent early warning, ensuring that every piece of equipment operates healthily and avoids downtime.